Engineering guidance, process insight, and practical documentation to support informed design and manufacturing decisions.
Creative Cast Parts provides technical resources developed from hands-on production experience in urethane casting, roto-molding, and specialty molding processes. These materials are intended for engineers, product designers, and technical teams who require clear, practical guidance when moving from concept through production.
Our resource library focuses on real-world considerations: part geometry, material behavior, tooling strategy, tolerancing, and process limitations. The goal is simple—help you design parts that can be manufactured efficiently, consistently, and with predictable performance.
Resource Categories
Design for Manufacturing (DFM)
Our DFM guidelines outline key design principles that improve moldability, reduce risk, and increase production reliability. Topics include:
- Wall thickness and part geometry
- Draft angles and undercuts
- Material selection considerations
- Tooling strategy and parting lines
- Surface finish and tolerance planning
These documents are intended to support early-stage design decisions and reduce costly revisions later in the development cycle.
Design for Manufacturing Guidelines
Technical White Papers
Our white papers provide deeper technical analysis of materials, processes, and production challenges commonly encountered in urethane casting and related manufacturing methods. These papers are based on internal process knowledge, production data, and long-term project experience.
Topics include:
- Process capabilities and limitations
- Material performance characteristics
- Tooling approaches for low- and mid-volume production
- Quality control and repeatability
- Case-based process comparisons
Technical White Papers
All resources are developed by the Creative Cast Parts engineering and production team and reflect practical, shop-floor experience—not theoretical models alone. As new processes, materials, and application data become available, this library will continue to expand.